{{ variable.name }} : {{ variable.values[selectedVariantsIndex[variable_index]].name }}
Precision Parameters
Product Overview
Product Features
The machine adopts a vertical dual-spindle layout. Both spindles can operate independently and collaboratively, performing multi-process composite grinding on workpieces, significantly improving processing efficiency. Compared to traditional single-spindle grinders, production efficiency is increased by more than 30%.
Dimensional accuracy up to ±0.002mm, roundness and non-circular profile accuracy controlled within ±0.001mm, ID/OD coaxiality stable at 0.002-0.003mm, surface roughness as low as Ra: 0.2-0.4μm.
Optimized grinding path and wheel selection design, using dedicated grinding algorithms to effectively reduce grinding marks; equipped with grinding fluid circulation and filtration system to ensure grinding fluid cleanliness.
Key components are selected from internationally renowned brands. The machine body adopts a symmetrical structural design with low center of gravity and strong stability, effectively resisting impact forces and vibrations during the grinding process.
Can flexibly adapt to processing cylindrical parts of different specifications and materials. Through quick tool change and parameter adjustment, multi-variety, small-batch production can be achieved.
Technical Specifications
| Item | Unit | VGS500 | VGS800 | VGS1000 | VGS1200 | VGS1600 |
|---|---|---|---|---|---|---|
| Machining Range | ||||||
| ID Grinding Size | mm | Φ50~400 | Φ50~650 | Φ50~800 | Φ50~1000 | Φ50~1400 |
| OD Grinding Size | mm | ~Φ610 | ~Φ810 | ~Φ1010 | ~Φ1210 | ~Φ1610 |
| Max Workpiece Swing Diameter | mm | Φ650 | Φ900 | Φ1100 | Φ1300 | Φ1700 |
| Max Workpiece Height | mm | 450 | 1000 | 1000 | 1000 | 1000 |
| Stroke | ||||||
| X1, X2 Stroke | mm | 300/250 | 1000/900 | 1120/1050 | 1420/1350 | 1820/1750 |
| Z1, Z2 Stroke | mm | 500/500 | 1070/1040 | 1070/1040 | 1070/1040 | 1070/1040 |
| Min Setting Unit | mm | 0.0001 | 0.0001 | 0.0001 | 0.0001 | 0.0001 |
| Workpiece Spindle | ||||||
| Electromagnetic Permanent Magnet Chuck | mm | Φ500/Φ600 | Φ800 | Φ1000 | Φ1200 | Φ1600 |
| Spindle Speed | rpm | 10-200 | 10-100 | 10-100 | 10-100 | 10-100 |
| Max Workpiece Weight | Kg | 300 | 800 | 1000 | 1000 | 1000 |
| Spindle 1 (OD Grinding) | ||||||
| Spindle Power | Kg | 28 | 45 | 45 | 55 | 55 |
| Spindle Speed | rpm | 6000 | 6000 | 6000 | 6000 | 6000 |
| Swing Angle (Manual) | ° | ±5 | ±2.5 | ±2.5 | ±2.5 | ±2.5 |
| Spindle Head Interface | Hole Φ40, Taper 1:5 | Hole Φ60, Taper 1:5 | Hole Φ60, Taper 1:5 | Hole Φ60, Taper 1:5 | Hole Φ60, Taper 1:5 | |
| Grinding Wheel Size Range (OD × ID × Thickness) | mm | Φ300×Φ100×60 | Φ400×Φ100×60 | Φ500×Φ100×60 | Φ500×Φ100×60 | Φ500×Φ100×60 |
| Spindle 2 (ID Grinding) | ||||||
| Spindle Power | Kg | 22/30 | 30/37 | 30/37 | 45/55 | 45/55 |
| Spindle Speed | rpm | 18000 | 18000 | 18000 | 15000 | 15000 |
| Swing Angle (Manual) | ° | ±5 | ±2.5 | ±2.5 | ±2.5 | ±2.5 |
| Spindle Head Connection | HSK-C63 | HSK-C100 | HSK-C100 | HSK-C100 | HSK-C100 | |
| Grinding Wheel Diameter Range | mm | Φ30--Φ100 | Φ40--Φ125 | Φ40--Φ125 | Φ40--Φ125 | Φ40--Φ125 |
| Closed-Loop Grating | ||||||
| Grating Scale Type | Absolute Grating Scale | Absolute Grating Scale | Absolute Grating Scale | Absolute Grating Scale | Absolute Grating Scale | |
| Resolution | μm | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 |
| Accuracy | ||||||
| Positioning Accuracy (VID) | mm | ±0.002 | ±0.002 | ±0.002 | ±0.002 | ±0.002 |
| Repeat Positioning Accuracy (VID) | mm | ±0.001 | ±0.001 | ±0.001 | ±0.001 | ±0.001 |
| Grinding Roundness | mm | 0.001.5 | 0.002 | 0.002 | 0.002 | 0.002 |
| Grinding Cylindricity | mm | 0.002 | 0.003 | 0.003 | 0.003 | 0.003 |
| Grinding Surface Roughness | μm | ≦Ra 0.32 | ≦Ra 0.32 | ≦Ra 0.32 | ≦Ra 0.32 | ≦Ra 0.32 |
| Spindle Runout | ||||||
| Axial Runout (Root) | mm | 0.001 | 0.002 | 0.002 | 0.002 | 0.002 |
| Radial Runout (Root) | mm | 0.0015 | 0.002 | 0.002 | 0.002 | 0.002 |
| Others | ||||||
| Machine Weight | Kg | 10000 | 20000 | 25000 | 35000 | 45000 |
| Floor Space (L × W × H) | mm | 2720×2215×2470 | 6500×3150×3800 | 6900×3550×3800 | 8200×4550×3800 | 9200×4550×3800 |
| Note: 1. Workpiece spindle and grinding spindle can use hydrostatic spindle | ||||||
Machine Configuration
Permanent Magnet Synchronous Motor Spindle
(Germany INNA)
Hydrostatic Spindle
Worktable
(Crossed Roller Bearing)
Hydrostatic Rotary Worktable
Electromagnetic Chuck
Oil Mist Collector
X, Z Axis Grating Scale
Magnetic Separator + Paper Filter
Workpiece Measurement System
Tool Detection System
Diamond Dresser
Siemens Control System
Application Areas
Flanges, end caps, pressure plates, clutch plates, machine chucks, rotary tables, indexing plates
Features: ID, OD, end face ground in one setup, extremely high coaxiality and perpendicularity
Hydraulic cylinder sleeves, cylinder liners, spindle sleeves, valve sleeves, shaft sleeves, bushings
Features: mirror-finish ID, OD precision, uniform wall thickness
Bearing inner rings, outer rings, rolling mill bearings, wind turbine bearings, gearbox bearings
Features: raceway, ID/OD, end face ground in one operation, stable precision
Ring gears, gear blanks, synchronizer rings, large slewing bearing rings, seal ring seats
Features: large diameter, heavy weight, vertical clamping without deformation
Wheel hubs, shaft ends, flange shafts, motor end covers, rotor end plates
Features: avoids sagging from horizontal clamping, better precision
Wind power, construction machinery, mining machinery large rings, aerospace annular parts
Features: vertical clamping is most stable, no deformation, no chatter
Large Flange
Precision Flange
Precision Sleeve Parts
Spindle Sleeve
Hydraulic Breaker Cylinder
Bearing Ring
Gear Blank
Large Ring Gear/Rotary Table
Complete compound grinding of ID, OD, end face/step in one clamping, strictly ensuring coaxiality, roundness, perpendicularity and other geometric tolerances; especially suitable for disc, ring, sleeve parts, and large, heavy workpieces inconvenient for horizontal clamping.